- April 9, 2018 at 5:04 pm #50026
By Allison Barrie
Published April 09, 2018
A revolutionary new material called Composite Metal Foam, or CMF, can pulverize enemy rounds and could even be used as an armor to protect tanks and other combat vehicles.
Believe it or not, this breakthrough foam may provide greater protection than traditional armor steel plates.
It is also far lighter than current armor. How much lighter? This foam has the potential to dramatically reduce the armor weight on combat vehicles by about 65 percent.
This is a discovery with potential to revolutionize future tanks and armored vehicles.
Tests continue to prove that this foam not only stops rounds, but it can smash the would-be armor piercing rounds into smithereens. (U.S. Army)
In addition to defending against direct hits by powerful enemy weapons, the wonder foam may also deliver better protection from explosion blast waves, deadly “cookoffs” and even radiation.
Scientists at North Carolina State University and the U.S. Army’s Aviation Applied Technology Directorate have been working together on this remarkable foam.
What exactly is it?
Basically, it is foam made out of metal — hence “metal foam.”
Like shaving foam or sea foam, CMF has holes that help make the material spongelike. This Swiss cheeselike structure also helps to make CMF lighter than normal metal.
Let’s say a tank covered in this foam armor gets a direct hit by one of the enemy’s tank main guns. When it strikes the CMF, the foam’s hollow spheres ‒ the “holes” ‒ absorb some of the strike’s energy and help resist damage from the hit.
Armor piercing rounds versus the foam
Armor piercing rounds are a serious threat — and a growing threat, as they have become more widely used by enemies of the United States. These rounds are designed to tear through heavy armor like it is aluminum soup can for maximum destruction.
It may seem hard to believe, but tests continue to prove that this foam not only stops rounds, but it can smash the would-be armor piercing rounds into smithereens.
In one test, one inch of this remarkable foam faced off against an M2 .30 caliber armor piercing bullet. The bullet travels with 2,780 foot-pounds of energy and when it makes contact with the foam, that armor piercing round is Hulk-smashed by the foam.
Explosions versus the foam
The CMF is also remarkably good at deflecting blast waves.
Improvised explosive devices (IEDs) have unfortunately become a cruel, crude, commonplace weapon for enemies of the United States. The immediate blast and shrapnel can inflict devastating damage to personnel and vehicles. Less well known, these bombs also pose another threat that is not visible.
The explosions yield shock waves and these invisible waves of energy can impact the brain. These waves can cause harm and play a role in traumatic brain injury.
Tests have shown this foam may also provide better protection for warfighters inside a vehicle from these shockwaves.
If a tank is rolling through a war zone and an IED goes off nearby, the foam armor structure helps absorb the blast, better protecting the warfighters inside.
Heat versus foam
Tests have shown the foam can provide enhanced protection from heat. When put to the heat challenge, heat took twice as long to pass through the CMF as it did with typical stainless steel.
The foamy holes in the material also play a role in slowing heat transmission.
In practice, this slow heat transmission quality could be vital to save lives. If, for example, heat from a nearby explosion is enough to cause sympathetic detonation of a tank’s unfired ammo, then the foam could crucially slow down the travel of this heat.
These “cookoffs” are very serious and deadly. Even seconds can be paramount in giving the warfighters time to leave the tank before it is too late.
Less weight, more protection
Tanks are beasts. The M1 Abrams Main Battle Tank, for example, weighs in at more than 60 metric tons, so every pound matters.
Rolled homogeneous armor steel plate is frequently used for tanks and armored vehicles. The new foam has potential to provide enhanced protection — three times lighter than the current armor approach.
Here’s a practical example: A future vehicle could theoretically be kitted out with just 4 tons of CMF, rather than 12 tons of the traditional armor.
This means approximately the same protection, but with armor that is 8 tons lighter.
Imagine what an impact lighter weight could have on future combat vehicles. This remarkable foam would then be providing yet another whole set of advantages, from faster speeds through to more maneuverabilty and agility.
The Army is considering next gen replacements for the M1 Abrams main battle tank and M2 Bradley infantry fighting vehicle, both of which will require state of the art, groundbreaking armor.
Allison Barrie is a defense specialist with experience in more than 70 countries who consults at the highest levels of defense and national security, a lawyer with four postgraduate degrees, and author of the definitive guide, Future Weapons: Access Granted, on sale in 30 countries. Barrie hosts the new hit podcast “Tactical Talk” where she gives listeners direct access to the most fascinating Special Operations warriors each week and to find out more about the FOX Firepower host and columnist you can click here or follow her on Twitter @allison_barrie and Instagram @allisonbarriehq.
- April 9, 2018 at 5:10 pm #50027
Worst Nightmare for Russia: The U.S. Next Tank Protected by ‘Steel Foam’
- April 9, 2018 at 7:58 pm #50029popperParticipant
- Posts: 1
- Comments: 293
- Overall: 294
23mm AA is a whole lot different than a 105 or 120MM directed energy (Shaped charge) projectile (125MM rusky). WartHog uses 40MM gattler?
- April 9, 2018 at 9:00 pm #50031
- April 10, 2018 at 12:54 pm #50041HarterParticipant
- Posts: 76
- Comments: 807
- Overall: 883
Current armour as I understand it is laminated steel and the 120mm anti tank AP ammo is made from the same material as the armour plate .
As far as tanks go I can’t even begin to think on the probability of a 30 cal anything doing anything more than messing up the paint .
Patrol vehicles this looks like a real pay off .
With armour etc for combat duty the Hummer is over loaded before it gets fuel and men . So that’s a place where cutting the weight would really pay . Probably in aircraft too if it isn’t too bulky .
- April 10, 2018 at 5:44 pm #50047
M1 Abrams 120mm ammo
HEAT – High Explosive Anti-Tank
AP – Kinetic weapon
Abrams uses Chobham Armor
Chobham is a “umbrella” term for a lot different types of composite armor arrays developed in the west.
The round “rods” are also depleted Uranium –
Most tanks are adding reactive explosive protection on top of all that metal
- April 11, 2018 at 2:13 pm #50064popperParticipant
- Posts: 1
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- Overall: 294
Yup, gattler comes in 20,25 & 30MM, not 40. Like most AP heavy ammo, shaped charge and hardened penetrator. A10 ammo is similar. Courtesy German armorers.
- April 11, 2018 at 8:18 pm #50072
- April 11, 2018 at 8:25 pm #50074
- April 12, 2018 at 1:49 pm #50081
The Army is massively revving up deployment of RPG-killing Active Protection Systems weapons on Abrams battle tanks to Europe as part of a sweeping effort to better arm its Armored Brigade Combat Teams and counter Russian threats in the region.
Active Protection Systems (APS) use sensors and radar, computer processing, fire control technology and interceptors to find, target and knock down or intercept incoming enemy fire such as RPGs and Anti-Tank Guided Missiles, or ATGMs.
The APS system now on Abrams tanks, called Trophy, is engineered to track and destroy approaching enemy fire through 360-degree radar and computer-enabled fire control technology designed to fire out an interceptor projectile to hit and explode attacking RPGs.
“Not only will we be fielding one set of Trophy on Abrams tanks to Europe, but also three other brigades,” Maj. Gen. John Ferrari, Director, Program Analysis and Evaluation, G-8, told Warrior Maven in an interview.
The weapons plus-up for Europe-bound APS is woven into the 2019 budget request, he added.
- April 12, 2018 at 5:57 pm #50086HarterParticipant
- Posts: 76
- Comments: 807
- Overall: 883
Did you know that DU is pyrophoric ?
It weighs nearly twice what lead does ?
Machines like medium carbon steel ?
That 120 is a 1.5″ 25# arrow that comes outta the bow at about 2700 fps and can light up like magnesium on impact . The Russians used the DU as part of their laminated armour . So the T34 becomes a pretty exciting target .
- April 13, 2018 at 7:07 pm #50094
The M829A1 684 mm (26.9 in)-long penetrator together with its sabot weighs 9 kg (20 lb) fueled by 7.9 kg (17 lb) of JA-19 propellant creates a chamber pressure of 5,600 bars (~81,220 psi), which results in a muzzle velocity of 1,575 m/s (5,170 ft/s).
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